One further piece of information I would suggest to be of use is that a honing tool is a very worthwhile addition to anybody that rebuilds their own engines that utilise a cast iron/steel bore. TBH there have been occasions when I have carefully ran a honing tool up a plated bore due to some kind of edge or damage existing, but I realise such a practice is contrary to normal recommendations
The three legged, sprung type can be used to good effect, but I think it worth emphasising certain conditions to achieve good results. They can be bought for far less than the price of a pattern piston & will cover a range of bores. Honing legs in various grades are available to allow for working through from course to fine.
The honing legs should be as long as can be obtained. IMO 4” is the minimum & if anybody knows of any reasonably priced longer - say 6” - legs available, I’d be interested. The longer legs tend to allow for the transition of the legs over the ports without snagging or tipping.
The sprung pressure should be adjusted so that it is as light as possible & only gradually increased.
The rotational speed needs to be very slow & it should not be presumed that all electric/battery drills will allow for such control whilst having enough torque for the task. For example, of all the power tools I own - which include B&D, Bosch, Hitachi & Makita - the Milwaukee M18 is the best as far as trigger finger control.
A cutting fluid in copious quantity is necessary. Paraffin, white spirit, turps, proprietary cutting fluid, GT85 or WD40 will all work but the emphasis is upon allow the honing stones to cut, not lubricate it as many oils will.
A really good cross-hatch finish can be achieved with care which is ideal for rings to run in. Don’t forget to thoroughly debut port edges & wash out the barrel of all debris prior to use
